Pdf flow measurement and control system in oil gas industry. Having shorter pipe lengths, other system components and elbows to close to the flow meter may adversely affect the accuracy and repeatability of the flow meter. Turbine flow measurement in lowhead, shortintake hydroelectric plants has long been recognized as difficult. Turbine flow meter range turbine flow meter range type nominal bore mm inches bore mm flow range liters minute m3hr121 12 12 9,6 2,3 14 0,8 0,840152 15 58 11,8 4,5 34 0,270 2,040154 15 58 11,8 9,0 68 0,540 4,080188 18 34 15,5 18 140 1,080 8,4002516 25 1 21,5 27 270 1,620 16,200. Measurement systems nuflo liquid turbine flowmeters accurate flow measurement in 1957, this flowmeter was developed with a tungstencarbide shaft and bearing to withstand the rugged conditions of the oil field. The flowmeter internals will eventually wear when the turbine flowmeter is installed in a dirty type of flow application. A magnetic pickup senses the rotor blades as they pass and generates an electrical sine wave signal. The flow meter may be installed in any orientation vertical, horizontal, etc. Daniel series 1200 and 1500 liquid turbine flow meter systems combine turbine meters and electronic instrumentation to measure volumetric total flow andor flow rate. This meter s rugged 316 stainless steel construction provides a durable and economic flow metering solution to sanitary environments. Flow measurement systems flow measurement systems design excellence leads to better performance among the many pd flow meter design principals available today, the oval gear still holds a top place both in simplicity and field proven performance.
Flow technologys sanitary turbine flow meters provide accuracy, versatility and economy in measuring a wide variety of beverage and pharmaceutical products. Daniel series 1200 and 1500 liquid turbine flow meter systems combine turbine meters and electronic instrumentation to measure volumetric total flow. The quiksert inline turbine flow meter was developed for liquid applications where accuracy and dependability are needed. This package may contain up to two complete meters along with the optional installation kits.
Jan buermans, josef lampa and david lemon asl aqflow inc. A turbine flow meter is a liquidgas velocity measurement device the turbine flow meter contains a free spinning turbine rotor that turns at a speed that is proportional to the flow velocity. As our valued customer, our commitment to you is to provide fast reliable service and. All flanged nuflo liquid turbine flowmeters are equipped with slipon flanges, which are then welded to the outside of the meter rather than being welded to.
One of the key objectives of every owner of a hydro plant is to maximize its output, either by operating. Meter size and flow range selection detailed below are the considerations that should be taken into account when sizing a flow meter. A sharper blade angle provides a higher frequency output. Autotrol turbine install the turbine assembly in the water line. Universal flow monitors fml250 user manual revision a page 7 fml250 wiring the fml250 supports connections with a variety of external devices. The gpi a1 turbine flow meter is a commercial grade electronic digital flow meter.
Basic assumptions turbine meters infer flow rate from the measurement of rotational movement angular velocity of a bladed rotor or impellor suspended in the flow stream. Turbine flow meters with flanged end connections are available in both raisedface rf models and ringtype joint rtj models. Consult camerons measurement systems division for any use of turbine. Turbine flow meter quiksert product data sheet description the quiksert inline turbine flow meter was developed for liquid applications where accuracy and dependability are needed. Kimray quality assurance process maintains strict controls of materials and the certification of parts used in kimray electronic level switch. The inside story reveals a robust positive displacement oval gear flow meter. It is widely used to measure liquid which has no chemical corrosive reaction with stainless steel 1cr18ni8ti,2cr,corundum al2o3and cemented carbide. Insertion and inline flow meter site selection general guidelines shown with insertion meter install in vertical or horizontal pipe. One or two magnetic pickoffs are mounted in a boss on the meter body. Turbine flow meter working principle instrumentationtools. Mar 10, 2016 working principle of turbine flow meter 1. Flow technologys more than 50 years experience enables the company to produce an extremely durable sanitary turbine flow meter with a smooth finish which is designed to eliminate.
Datasheet wmseries wm liquid wafer style turbine flow meter highly accurate and reliable liquid flow metering urbines, inc. These electrical pulses are then transmitted to the flow measurement readout equipment. The blade will rotate as the friction moment and the fluid resistance are overcome andit willreachastable speedwhen themomentsare at balance. The ftb1400 series turbine meter repair kit is designed for easy field service of a damaged flow meter, rather than replacing the entire flow meter see appendix b on page 12 for repair kit information. Turbine flow meter turbine flow meter is a type of measurement meter, which is use for measure of flow and provide exceptionally accurate and reliable digital outputs. Microprocessor turbine flow meter manual 0418 203 page 7 section 2. While electromagnetic flow meter and turbine flow meters require the flow. The rotational speed of the rotor is directly proportional to the velocity of the fluid travelling through the meter. It consists of a flow tube with end connections and a magnetic multi bladed free spinning rotor impeller mounted inside. The working principles and design of turbine flow meters are well documented. The rotations are measured and calculated to provide a proportional measurement relative to flow rate. Flow measurement and control system in oil gas industry. The gpi a1 turbine flow meter offers durable, compact, and high precision fluid measurement. Built armored car tough with a rugged bronze case, these meters deliver longservice life while churning at high rpm with the fine tuned, precision performance of.
Turbine flow meter manual 0416 07216 518 page 7 section 2. Turbine meters measure flow using the mechanical energy of the fluid or gas to rotate a turbine rotor within the flow stream inside the meter. The rate of wear is a function of flow velocity, the type of slurry service, and. Turbine flow meter is the most popular equipment to measure flow electronically. For dongyang turbine flow meters, you should provide a backpressure downstream pressure of at least 1. Debris getting into the meter body may cause readings to be too high, too low, or result in no readings at all. With comparatively low pressure drop for inline meters, turbine flow meters deliver unprecedented accuracy. Turbine meter trz 03 2 methode of operation, construction methode of operation the trz 03 turbine meter is a. Turbine flo eter model 11 installation, peration aintenance anual 6 kimray is an iso 9001 certified manufacturer. A turbine flow meter is used for volumetric total flow andor flow rate measurement and has a relatively simple working principle. Dc power supply, 420ma current loop receiver, turbine sensor, pulse counter, temperature probe and reset switch.
Turbine flow meters, gas and liquid flow meters, subsea and electronic flow meters. Turbine flow meters troubleshooting instrumentationtools. The igtm can be delivered with g rates ranging from g40 to g4000, which means that igtms are. B142 turbine flow meter user manual june 2014 page 5. Model turbine meter hot and cold series water meter 2 through 8 sizes carlon meter, inc. This may be solved by using a filter or strainer upstream of the meter. If your system is critical to metal parts in the flow stream, filtering is recommended downstream of the turbine flowmeter to contain dislodged broken parts. The instromet x turbine meter is an integrating flow meter for the measurement of gases. Turbine flow meters flow metering technologies flowquip. Due to the laws of physics, for optimum results any flow meter including turbine flow meters should be operated as high up in their turndown range as possible. Federal compliance the most uptodate polishing technology is.
This value, called the k factor, is constant over each flow meters range and is unique to the meter. The volume registered can be converted to a reference volume by application of a volume integrator. Nuflo gas turbine flow meters accurate gas flow measurement the nuflo gas turbine flow meter provides accurate gas flow measurement by utilizing a lightweight, low inertia rotor to sense gas velocity. Variable area flow meters rotameters, turbine flow meter, target flow meters etc. Pdf measurement uncertainty of turbine flow meter calibration. Flowquips range of high accuracy turbine flow meters include hygienic meters for use in food and pharmaceutical industries, stainless steel flow meters with good corrosionresistance for use with hazardous fluids, and gas turbine flow meters.
The liquid flowing into the turbine flow sensor is split into individual jets by the. The fundamental design goal of a turbine flow meter is to make the turbine element as freespinning as possible, so no torque will be required to sustain the turbine s rotation. Turbine flow meters use the mechanical energy of the liquid to rotate a rotor in the flow stream. Description the fluxi 2000tz meter is composed of five main parts. The sturdy construction of this turbine flow meter means high performance and longer service life at an affordable price. Exact dual rotor turbine flowmeter pinnacle of turbine flowmeter performance dxdl description the exact dual rotor turbine flowmeter provides extended range performance not obtainable by traditional single rotor designs. Meter specifications high pressure turbine flow meter hm series meter dimensions average figures, exact figures can be taken from the calibration record supplied with each flow meter. Sponsler precision turbine flowmeters are engineered and manufactured to handle problems of viscosity, corrosive media, extreme temperatures, and hazardous materials.
Pdf water management is a relevant activity for society, for industry. Turbine meters are less accurate than displacement and jet meters at low flow rates, but the measuring element does not occupy or severely restrict the entire path of flow. Turbine flow meter installation and operation guide. It provides an efficient, long service life and a costeffective solution for your measurement requirements. Flow monitors turbine inline meters for liquids the tm series liquid turbine flow meter is a highlyversatile product line that offers all stainless steel, precisionmachined components with cd4mcu steel rotors. Turbine gas meter turbine gas meters are flow meters. It is recommended that there be a length of straight pipe either side of the turbine of ten times the pipe diameter. Lc turbine meters available in stainless steel or corrosive series with a hydraulically balanced turbine rotor no thrust bearing and rugged, compact construction for the most. Recalibration of flow meters is necessary to assure accuracy and control field.
Viscous drag also contributes to the pressure drop across the turbine meter. This unique package combines the meter and the lcd into a selfcontained and compact unit, making the gpi a1 turbine flow meter an excellent choice for use even in the. Swirls or other distortions in the flow are caused by the tees, elbows and valves that make piping systems functional. Sizes, flow rate and flanges the available nominal diameter of the igtm gas turbine meter ranges from 50 mm 2 to 400 mm 16. Positive displacement and turbine flow meters use either contact closures or electronic pulses for. Turbine flow meter floclean sanitary turbine flow meter product data sheet description the floclean sanitary turbine flow meter was developed for use in the food, beverage and pharmaceutical industries.
Turbine flowmeter series altm hm general altm turbine flow meters altm turbine flow meters hereinafter referred to as turbines are used for the precise measurement of instantaneous flow of lowviscosity fluids rates and flow quantities such as. Flow technology ft series turbine flowmeters for gas applications. The flow of gas turns a turbine wheel, and thus, the rotating speed of the turbine is proportional to the linear speed of the gas. Practical aspects of turbine flow meters calibration and uvc. Flow measurement, turbine flowmeters, flow meter, turbine created date. Liquid turbine flow meters are common equipment used to measure.
Industry standard the trg series flow meter comes with a standard npt end connection for universal applications. The acoustic scintillation flow meter asfm now offers a major technological breakthrough, as it. We are specialist manufacturers of hydraulic measurement and control products helping to improve the productivity of heavy machinery. Meter size and flow range selection detailed below are the considerations that should be taken into acc ount when sizing a flow meter. Certain hoffer turbine flowmeter series may be enhanced for use in slurry type flow applications.
Slw liquid turbine flow meter overview slw series turbine flow has its simple structure, light weight, highaccuracy, perfect repeatability, sensitivity, easy maintenance and use. As fluid flows through the turbine meter, it impinges upon turbine blades that are free to rotate about an axis along the center line of the turbine housing. Excellent accuracy the ta3 sanitary turbine flow meter can achieve a flow accuracy up to 1. Turbine meters are sensitive to unbalanced water flow patterns caused by upstream piping arrangements, including pumps, valves, tees and elbows.
Flow technology ft series turbine flowmeters for liquid. Each daniel turbine meter is comprised of a cylindrical housing that contains a precise turbine rotor assembly. Autotrol turbine water meter instruction manual 3 installation instructions flow sensor installation. Unpacking turbine flow meters are generally shipped in one package unless optional hardware or equipment is ordered. The movement is mechanically transmitted to the totaliser through the magnetic coupling. Align the meter bore with the pipe, ensuring that the direction of flow corresponds with the direction of the arrow engraved on the meter body.
Pdf this paper presents an overview of turbine flow meter tfm. Nuflo liquid turbine flowmeter sky eye measurement. Quikserts stainless steel body incorporates a helical turbine with tungsten carbide shaft and bearing. Increasing viscosities will limit the maximum attainable flow rate. Introduction we, at onicon incorporated, would like to thank you for purchasing our quality, u.
For 50 years we have been helping customers worldwide in the industrial, mobile, and agricultural sectors to diagnose hydraulic faults, verify hydraulic conditions and achieve repeatable hydraulic. Turbine flow meter manual 0514 072 518 page 4 section 1. Fixed depth turbine insertion flow meters for full pipe flows. When troubleshooting turbine flowmeters, what are the most common issues. Flanged materials can be carbon steel or stainless steel. The compact, rugged design has established a new standard for flow measurement by exceeding the expectations of our. Due to the laws of physics, for optimum results any flow meter including turbine flow meters should be operat ed as high up in their turndown range as possible. State of the art, the basic concept of tfm, and some parameters that. The volume of gas passed through the meter, at the operating pressure and temperature, is indicated on a counter in units of volume cuf or m3. However, the selection of a library should combine both the ability for.
The turbine flow meter axial turbine was invented by reinhard woltman and is an accurate and reliable flow meter for liquids and gases. Over the years, it has earned an unsurpassed reputation for withstanding severe punishment while maintaining operational. Mecada flow metering big data jip force technology. Turbine flow meter, 1100 series turbine replacement the model 1100 turbine flow meter uses wear resistant moving parts to provide troublefree operation and long service life. Its output frequency has a linear relationship to gas velocity over a wide flow range. Turbine flowmeter series altm hm general altm turbine flow meters alvtm display with frequency and analog output features pressures up to 9,100 psig 630 bars or 58,000 psig 4,000 bar using highpressure adapters or flanges. Versatile this meter is capable of measuring flow in line sizes from 12 to 2.
Originally developed for the secondary oil recovery market, the ftb1400 is an ideal meter for liquid flow measurement on or off the oilfield. Piping should be the same size as the meter bore or port. Working principle of turbine flow meter slideshare. Flotech turbine flow meters measure the flow rate of hydraulic and compatible liquids. The meter tracks the flow rate continuously, offers. Pdf in the modern age of industrialization measuring the flow of fluid in an industry is a major issue for controlling the production process. Any display equipment ordered with the meters, will be packed. Flow technology ft series turbine flowmeters for gas applications author. The output frequency is used to represent flow rate andor totalization of fluid passing through the turbine flow meter. Mar 10, 2014 when troubleshooting turbine flowmeters, what are the most common issues.
Turbine flowmeter series f7002 general f7002 turbine flow meters f7002 turbine flow meters hereinafter referred to as turbines are used for the precise measurement of instantaneous flow of lowviscosity fluids rates and flow quantities such as. For several decades, the current meters were the only suitable technology. The extra flow range capability often eliminates the need for manifold systems, which simplifies installation and lowers. The flow direction is generally straight through the meter, allowing for higher flow rates and less pressure loss than displacementtype meters. Troubleshooting turbine flowmeters davis instruments. Turbine flow measurement in lowhead plantsacoustic scintillation flow meter. Turbine flow meter use a freespinning turbine wheel to measure fluid velocity, much like a miniature windmill installed in the flow stream turbine flow meter.
Installation drawing grooved victaulic tm male tm 2 inch female tm turbine. The designed for easy field service of a damaged flow meter model 1100 repair kits replace only the internal parts, rather than replacing the entire flow meter. Flow technologys ft series turbine flowmeters utilize a proven flow measurement technology to provide exceptionally reliable digital outputs keywords. In general, the blade angle is held between 20 and 40 to the flow. The connecting plumbing should not impose a bending stress on the meter. Series turbine meter, the included factory calibration will provide dependable and accurate flow information. Liability under this warranty extends for twelve 12 months from the date of purchase. Flow measurement, flow technology, flowmeter, flow meter, turbine meter, turbine flowmeter, turbine flow meter created date. Purge flow regulators, flow meters for solids flow measure. Install the nuflo liquid turbine flowmeter as follows. Fml250 user manual universal flow monitors flow meters. Turbine meter technology lc turbine meters offer unsurpassed accuracy, efficiency and service life, and meet most liquid or gas flow measurement applications.
The 316l stainless steel construction provides a durable and cost efficient flow measurement system that offers excellent accuracy and. As fluid flows through the meter, the velocity of the fluid creates rotational energy on the turbine rotor. Electromagnetic flow meter, ultrasonic flow meter, laser doppler anemometers etc. Flow measurement u installation in pipe sizes from 1. Master meter mmt turbine meters provide sustained accuracy where you need it most your highvolume water transactions. Gpi a1 turbine flow meter turbine flow meters instrumart. As the turbine blades pass the magnetic field, generated by the pickoff, a frequency signal is generated. Under certain conditions, the rotation speed of blade will be in direct proportion to the flow velocity. Flowmeters 101 turbine and pd meters flowmeters play a vital role in sanitary processing. Thus, two levels of inference basic assumptions are necessary to obtain volumetric flow rate from a turbine meter. As liquid flows through the meter and over the rotor, the rotor turns at a speed that is directly proportional to the flow rate. A distorted fluid velocity profile is one of the most common reasons for inaccurate flow meter readings. Turbine flow measurement in lowhead plants acoustic.
Turbine flow meters are easy to maintain, durable and versatile. The angle of the turbine blades to the stream governs the angular velocity and the output frequency of the meter. They offer a wide flow and application rangeability. A certificate of calibration is supplied with every new turbine flow meter offered by flowquip. They are used to measure incoming raw materials, incoming water supply, cip solutions, ingredients in your formulation, final product production and even waste water leaving the plant.
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